Mechanical Reliability Engineer - Fixed Equipment Job
Eastman Chemical CompanyEastman’s current hiring policy encourages and prefers new hires be fully vaccinated before reporting to work in this role when possible.
Founded in 1920, Eastman is a global specialty materials company that produces a broad range of products found in items people use every day. With the purpose of enhancing the quality of life in a material way, Eastman works with customers to deliver innovative products and solutions while maintaining a commitment to safety and sustainability. The company's innovation-driven growth model takes advantage of world-class technology platforms, deep customer engagement, and differentiated application development to grow its leading positions in attractive end-markets such as transportation, building and construction, and consumables. As a globally inclusive and diverse company, Eastman employs approximately 14,500 people around the world and serves customers in more than 100 countries. The company had 2020 revenues of approximately $8.5 billion and is headquartered in Kingsport, Tennessee, USA. For more information, visit www.eastman.com.
Responsibilities
This document summarizes the purpose, essential functions, and major duties of the job. The essential functions are the fundamental requirements of the job. The list of essential functions is not exhaustive and may be supplemented as necessary. Employees must exercise principles of safety, environmental management, quality management, and good housekeeping in all aspects of the job and must inform supervision of any unsafe practices or conditions.
Prerequisites for this Mechanical Reliability Engineer – Fixed Equipment include either training in or having a good working knowledge of:
• Reliability improvement tools and techniques (SPC, six-sigma, etc.)
• Investigative methodologies (FMEA, RCFA, etc.)
• Common non-destructive testing techniques and interpretation of results (Eddy current testing, MFL scans, UT readings, etc.)
• Familiarity with the mechanical properties of high alloy materials (i.e., Hastelloy, Inconel, etc.)
• Working knowledge of ASME VIII-I, NACE, API 510, 650 and 653 regulations
Qualifications
ESSENTIAL FUNCTIONS
Reliability responsibilities include:
• Lead or support site effort to reduce equipment failures, operating costs, and production losses in all manufacturing units of the Texas City plant
• Develop and report equipment wellness measures for the site with emphasis on identifying poor performers and high cost items
• Establish and maintain both short and long-range reliability improvement plan(s)
• Lead investigation into the root cause of equipment failures
• Identify and champion “high-value” capital replacements
• Identify cost effective repairs
Mechanical Integrity responsibilities also include but are not limited to the following:
• Support the activities of Maintenance Team Managers and Technicians
• Providing technical expertise to resolve plant issues and repairs
• Support efforts to maintain site engineering standards within areas of expertise
• Train site personnel on the proper care and / or repair of equipment as needed to support reliability improvement process
• Develop and/or review various equipment specifications
• Recommend spare parts for reliability-critical equipment
• Promote standardization on equipment with demonstrated high reliability and ease of maintenance
• Benchmarking of reliability best-practices
• Maintain relationships with various technical and business organizations that focus on reliability and maintenance issues
• Evaluate the Fixed Equipment PM program and provide technical support by identifying and presenting alternatives and recommendations.
• Analyze Maintenance Records, PM records and perform field audits to identify potential problems and needed changes to Fixed Equipment
• Managing in-house PM databases and maintaining all required documentation to comply with state and federal regulations
• Generating MOCs to communicate changes in equipment, policies, and procedures
• Revising and developing Maintenance and Inspection procedures
• Facilitating boiler inspections with the state of Texas and Eastman’s insurance carrier
Essential Functions Cont.
Project Coordinator responsibilities also include but are not limited to the following:
• Lead reliability capital projects in area of expertise
Department Support responsibilities also include but are not limited to the following:
• Fill Department roles as assigned to ensure efficient operation of the Maintenance Department as assigned such as (MOC Coordinator, Quality Coordinator, Environmental Coordinator, etc.)
Routine Reporting responsibilities also include but are not limited to the following:
• Monthly analysis on reliability failures looking for short and long-term trends with recommendations for resolution
• Monthly status reports on improvement efforts being led or coordinated by this position
• Monthly status of capital projects relating to area of responsibility for current projects as well as 5-year capital forecast
Interpersonal Requirements:
• Relentlessly pursue and leverage market insights to guide strategies and make superior choices
• Make courageous decisions to innovate and accelerate value creation
• Optimistically focus on continual growth - pursuing superior outcomes for business & customer success
• Have a bias for action, prioritizing issues and making sound decisions - appropriately accounting for uncertainty and risk
• Adapt to changing market and customer opportunities quickly to deliver results in the most effective way
Eastman Chemical Company is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status or any other characteristics protected by law.
Eastman is committed to creating a powerfully diverse workforce and a broadly inclusive workplace, where everyone can contribute to their fullest potential each day.